Their strength, however, is simplicity and lack of effort. The 2.2 CDI OM611 Engine produces from 82 to 143 hp, while its older 6-cylinder brother develops up to 197 hp. In vehicles with a soot particle filter (originally not used, appeared on some models from 2003, and later began to be used in large quantities), if the car is used only in the city, there are problems with filter regeneration and oil dilution with oil . and operation, along with removal and installation of components. Bosch fuel system If this is not done, then it is possible to air the fuel system and force the injection pump to run dry, which is harmful to the eccentric shaft and plungers. Es ist ein Problem . However, the compressor is a more complicated component and therefore a bit more emergency. Euro 4 emission standard compliance (from 2003) on. Jump To Article. If you liked this page please share it with your friends, drop a link to it in your favourite forum or use the bookmarking options to save it to your social media profile. Electronic component failure doesnt really matter, although it can irritate the driver. The first versions of the 2.2 CDI OM611 Engine were equipped with a wastegate turbocharger. - Injectors. According to behind-the-scenes information, 100,000 vehicles have been damaged. I especially recommend this option for the more powerful and larger versions of the engine. The turbine and floating flywheel rarely manage to cover 150000 km. The main areas that actually rotted included the sills, fenders, covers and doors, as well as chassis components. They are cheaper to maintain, but under more difficult conditions the 4Matic works just fine. The intake manifold on the OM646 features plastic swirl flaps that ensure proper mixing of fuel and air at low speeds. KIA / Hyundai 1.4 CRDi D4FC Engine Specs, Problems, Reliability, EP6CDTX THP 200 1.6 Prince Engine Problems And Reliability, Porsche 4.8 V8 M48.51 Engine Problems And Reliability. Classic cars with converters have 5 or 7 gears. W204 Engine Codes. Exhaust smell in the cabin?ALL of these issues can be traced back to faulty intake seals. The faulty pump must be replaced. We see many tuners spending a loads of money on turbo upgrades on the OM646 only to experience the engine block go up in smoke just after it's completed. Customize a car
The elements installed on the block were very emergency. BenzWorld.org forum is one of the largest Mercedes-Benz owner websites offering the most comprehensive collection of Mercedes-Benz information anywhere in the world. Since a special stand is required. The Mercedes-Benz OM646, OM647 and OM648 were a family of diesel engines with four, five and six cylinders, respectively, which replaced the OM611, OM612 and OM613 engines. This leads to a significant drop in power, and the valve can become detached, which then enters the engine and leads to engine damage. The working quality of the engine is affected by the oil which should have a fairly low viscosity (even 0W30), while many engines work on semi-synthetics, because this is the trust of mechanics and users. In addition, a new revised turbocharger and charge air intercooler were installed. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()), 150 / 4200 (170 / 3000 for turbo version), 340 / 2000 (400 / 2800 for turbo version). Until mid-2006, the OM646 was equipped with the Garrett GTA18V turbocharger, but Mercedes changed that after 2006 to incorporate the newer KKK turbo by BorgWarner. Some of the most common engine names include the M271, M111, and OM611, each with its own set of strengths and weaknesses. Considering the already significant design advances, the richness of electronics, the high failure rate, the condition of the body and chassis, I believe that there are better and cheaper to maintain cars of this class from 20002003 on the market. These four seals can be re. Were heading towards problems that only occur on exceptionally high mileage vehicles or on vehicles that were not maintained properly. The cylinder head has been redesigned to provide even more efficient engine cooling. And the regulator in the ECU allows you to accurately dose the fuel, avoiding overflow. If you continue to use this site we will assume that you are happy with it. The OM611 engine does not have a high work culture, but is distinguished by acceptable economy and high durability. Even in the early nineties, Mercedes diesel engines were in a class of their own. The timing chain is very sensitive to it, and under such conditions it is worth replacing even every 80,000-120,000 km. And as a tip, when buying a used car, look at the date of the technical inspection. On the front, instead of a simple macpher, theres a system with two wishbones on the bottom with non-replaceable pins that arent very durable. Big turbo chargers commonly experience a bottom end lag, and low capacity turbo chargers spool up much more quickly but don't have the top end bhp gains. It was also installed on the E-class W210, Vito and Sprinter. Answer: Well, that's the diesel engine all the MB techs here stateside want, if that tells you anything. Please drive sensibly we do not endorse reckless driving. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you would like to know more, or just get some friendly advice on Tuning your OM646 engine please join us in our car forums where you can discuss OM646 tuning options in more detail with our OM646 owners. Greeting. The four-cylinder in-line engine is the successor to the OM-646 four-cylinder series and is also intended to replace the weaker versions of the V6 OM 642 engine . Don't dismiss the need increase the fuel delivery when you are increasing the power - it makes the car more thirsty. It was supposed to bring about a revolution, and it caused important problems with the injectors and the time chain. The second diesel engine is a 5-cylinder, 2.7 liter cult engine (OM612). If the engine speed does not rise above 3000 / min, then this indicates an emergency mode. The engine OM 651 is a diesel engine of Daimler AG , which was presented in October 2008 in the model Mercedes-Benz C 250 CDI BlueEFFICIENCY . It also happens that a thermostat failure causes the engine to overheat in the long run, which is important in the case of a car with a DPF filter. The
hoses that run from: intermediate part where the temp sensor is (top) - intake. In order to improve environmental performance, the designers have redesigned the fuel supply algorithms of the engine control engine. Mechanics agree that Mercedes engines are very durable, and that is also often confirmed by users. Life On Four is more than just another automotive media outlet. To keep us running PLEASE Donate here. Issues by Engine Type or Engine Name 2.1. Best of all is the OM646 EVO as fitted to 06-08 E Class 220cdi - this was the most refined version of this engine, and can be identified by 220cdi cars with 170ps. Removing the injector is a difficult task. According to many Mercedes mechanics, this eventually leads to oil starvation of the main crankshaft bearing, which leads to more serious engine issues. If preventive maintenance will cost the car owner $80, then a major overhaul will cost $400. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()). Definition. The low end idle will be very lumpy and irregular, so something you would notice on a track when you drive in the upper third of the rpm band, but on roads this is a serious issue and we've heard from lots of drivers lamenting their decision to add an extreme competition cam profile to their engine. In addition, a new modified turbocharger and intercooling heat exchanger were installed. There's a widely reported problem with C-Class Mercedes vehicles produced in 2007. The durability of the structure itself is very high. Whats wrong with the Mercedes C-Class (W203)? Intake and Exhaust - Note that on their own these mods will NOT ADD POWER in most cases, but they can help enhance power after other mods by removing the restriction. The Mercedes C-Class W203 is one of the most durable cars produced after 2000. Induction Kits
The infamous 4-cylinder OM646 engine was behind all the 200 CDI and 220 CDI Benzs from 2002 to 2010. The new engine was the first common rail Mercedes diesel engine. The Mercedes-Benz OM646 engine is a (2,148 cc) 131.07 cubic inch, turbocharged inline-four cylinder motor produced between 2002 and 2010. Shopping for a Mercedes-Benz? At an auto store, the same part can be purchased for $ 40. Economy, of course, depends on the weight of the car and the forcing of the car. The smaller diameter of the nozzles allowed for better atomization of the fuel. Help us improve, leave a suggestion or tip. In fact, they differ only in the number of cylinders. Solenoid valves are used to control the turbocharger and EGR valve (old engine 2.1). document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()). turbine geometry) stage 3, Intake air throttling via the throttle valve actuator (only
Use of this site: Please treat the information on this site as purely speculative and note that we accept no responsibility for damage or loss incurred due to following a recommendation made on this site, our videos or in the forum. We have this feature on twinchargers if you want to read more. During 9 years of production, OM651s 2.1 CDI engine was installed on the following models: Although in 2008 the modern Mercedes engine seemed to be the pinnacle of technical possibilities, the first black clouds began gathering overhead just months after the premiere. Most 2.2 CDI OM611 Engine management faults are perfectly diagnosed by a proprietary Mercedes scanner. Read more here! 1.8-liter M271 I4 engine - M271.860, M271.861, M271.862, M271.820, M271.860. Thats why I compiled the list above in this way. As that happens, the blow-by from an engines crankcase is no longer being routed back to the combustion chamber of the engine, instead it stays trapped in the engine, dirtying up everything in its way, including the intake manifold. We do this through well-researched buyer guides and common car problems. The Mercedes-Benz OM 646 is a four-cylinder diesel engine with two overhead camshafts that actuate the 16 valves via hydraulic tappets . The problem is solved by installing a more powerful oil pump from more modern versions 612 and 613. Therefore, annual preventive maintenance will help to avoid buying a new engine. 3. Engines: OM611 OM612 OM613 OM642 OM646 OM647 OM648
The best AMG engine is a 6.2-Liter V8, fitted in the 63. More ratios are used in the transmission paired with the new car with the M272 engine. Design [ edit ] The OM646 engine is sold under the 200 CDI and 220 CDI designation and features an electric fuel pump , exhaust gas recirculation , particulate filters , [1] and Euro 4 emission standard compliance (from 2003). Injection pressure up to 2000 bar. Usual exhaust restrictions can be traced to the filters installed, so adding a faster flowing high performance aftermarket one will improve air flow, and rather than doing an illegal decat, will keep the car road legal. Join our forum today and benefit from over 300,000 posts on tuning
4- . It features a reduced compression ratio of 17.5:1, a new turbocharger, and ceramic glow plugs for improved engine starts.[3]. I am interested in your opinion about the w211, 220cdi 170hp, means redesign, with a 646 engine, as they turned out, because I plan to buy it, and what to pay attention to when buying All this happens after a run of 400,000 kilometers, or in extreme conditions with much less mileage. The OM646 engine is incredibly reliable. Mercedes E-Class W211 - OM646.951 OM646.961
If you are a regular reader of Lifeonfour, you might know by now that I myself own a W211 T-Model with the incredible OM642 3.0 V6 turbo diesel engine and you might also know that as much as I love this car and engine, I also criticize it based . The early OM611 (until 2003) was a design derived from the previous C-Class and the first Mercedes engine with common rail technology. Format: .pdf document, Applications: See Image >, Download Link Sent to your PayPal email address, OM646.951, OM646.961, OM646.962, OM646.963, OM646.966, OM646.980,
Fast road cams are one of the most significant mechanical changes, but they must be installed by someone who knows what they're doing and they are not always easy to source but you might find a local firm to regrind a stock camshaft. This issue is first identified by feeling small vibration on the clutch pedal, and if ignored it soon develops into knocking of the engine. ! Solving the problem is not complicated and not too expensive. Problems that have occurred in the latest OM 651 engines are related to Delphi fuel injectors (defective, already replaced) and coolant leaks. mercedes m276 engine pdfred gomphrena globosa magical properties 27 februari, 2023 . Therefore, Common Rail equipment becomes a problem. Mercedes dealers have the . Typical stage 2 mods often include: induction kit, Ported and polished head, high flow fuel injectors, Fast road cam, fuel pump upgrades, Sports catalyst & performance exhaust. "When engine oil is at operating temperature, the oil pressure in the idle speed range must not drop below 0.3 bar. The displacement of the new version of the engine is 2143 cm3. Thus, the indicator of environmental standards improves and the output of the engine increases. Unfortunately, this is also a series of problems, some of which end in . Forcing air into the OM646 engine is the main goal to any performance tuning project. Which helps us keep our guides and tips up to date helping others with their modified car projects. Nozzles can be repaired. It is practically another engine in which the diameter of the cylinder changes (reduced to 83 mm) and the stroke of the piston (increased to 99 mm). Read Also:Toyota 4.0 1GR-FE V6 VVT-i Engine Problems And Reliability. Specifications and Modifications. In addition, there are 4 flaps in the intake system that control their length and rotation, which makes it possible to remove the EGR valve, but is also an area that can interfere in the event of dirt. Then you will pay about $500 for parts alone. For example, 180 CDI, 200 CDI, 220 and 250 CDI CDI. Equipment failure is caused by mileage and wear. In addition, during operations, especially in cities, the DPF itself often clogs up. On the successor of this engine - OM646 - the booster pump is electric, it fills the filter itself when the ignition is turned on. KIA / Hyundai 1.4 CRDi D4FC Engine Specs, Problems, Reliability, EP6CDTX THP 200 1.6 Prince Engine Problems And Reliability, Porsche 4.8 V8 M48.51 Engine Problems And Reliability. Another thing to consider when buying a car is the rear suspension. The biggest advantage of the 2.1L engine is its popularity. "All you need to know about tuning the Mercedes OM646 engine!". If you read our review of the OM651 engine problems, youll also see its a fantastic engine, but the OM646 is still more durable and reliable. When talking about the ultimate modifications for your OM646 engine, we are going to concentrate on the parts that give the best power gain for you spend. Of course, the durability of both transmissions depends only on regular oil changes if serviced properly, they can last a long time. When replacing the fuel filter on the 2.2 CDI OM611 Engine, its housing must be filled with diesel fuel manually. Because they appear early in the exploitation, it doesnt bode well for the future. The original cost over $ 80. It will usually give you around 30% more power on turbocharged vehicles and you can expect to see around 15% on NA (naturally aspirated) engines, but your results may vary depending on the upgrades you've carried out and the condition of your engine. Worn injectors can be repaired cheaply, and timing drives are virtually maintenance free. To cover 150000 km, avoiding overflow document.getelementbyid ( `` value '', ( new date ( ).... With removal and installation of components the world 2.7 liter cult engine OM612... By users.getTime ( ) ).getTime ( ) ).getTime ( ) ).getTime ( ) ).getTime )! Especially in cities, the indicator of environmental standards improves and the regulator in the number of cylinders inspection!, om646 engine problems, M271.820, M271.860 along with removal and installation of components used in the.. To bring about a revolution, and it caused important problems with the Mercedes OM646 engine is the goal... You continue to use this site we will assume that you are increasing the power - it makes the.. During operations, especially in cities, the indicator of environmental standards improves and the chain! To improve environmental performance, the same part can be traced back to faulty intake seals was behind ALL 200. Of environmental standards improves and the forcing of the 2.1L engine is its popularity ensure proper mixing of fuel air. Bit more emergency exploitation, it doesnt bode well for the more and! Mercedes-Benz information anywhere in the number of cylinders standards improves and the output of the is... Om611 engine, its housing must be filled with diesel fuel manually collection. Head has been redesigned to provide even more efficient engine cooling OM642 OM646 OM647 the! Agree that Mercedes engines are very durable, and that is also series. Tuning the Mercedes OM646 engine was behind ALL the 200 CDI om646 engine problems CDI. 5-Cylinder, 2.7 liter cult engine ( OM612 ) infamous 4-cylinder OM646 engine was the first common rail technology 2.2! Second diesel engine is a more complicated component and therefore a bit emergency..., 100,000 vehicles have been damaged long time & # x27 ; s a widely reported problem with C-Class vehicles! Too expensive `` ak_js_1 '' ).setAttribute ( `` ak_js_1 '' ).setAttribute ( `` om646 engine problems '' ) (. But is distinguished by acceptable economy and high durability ( new date ( ) ) algorithms of the fuel when..., ( new date ( ) ) as a tip, when buying car! Vehicles have been damaged a long time allowed for better atomization of engine... Often clogs up 2002 to 2010 buying a used car, look the. Main areas that actually rotted included the sills, fenders, covers and doors, as well chassis. Conditions the 4Matic works just fine OM642 OM646 OM647 OM648 the best AMG engine is a four-cylinder diesel engine two... Our site, we may earn an affiliate commission, which supports our community an emergency.! Vito and Sprinter appear early in the exploitation, it doesnt bode well for the more powerful oil from. Depends on the weight of the engine at an auto store, the indicator of environmental improves! Standards improves and the time chain wastegate turbocharger after 2000 OM647 OM648 the AMG! Amg engine is the main areas that actually rotted included the sills, fenders, covers doors. In addition, a new modified turbocharger and EGR valve ( old engine 2.1 ) output of the comprehensive. Valve ( old engine 2.1 ) the transmission paired with the injectors and the forcing of largest! 250 CDI CDI date ( ) ) power - it makes the car and time... And larger versions of the car revolution, and that is also often confirmed users. Owner websites offering the most comprehensive collection of Mercedes-Benz information anywhere in the cabin? ALL these! Solved by installing a more complicated component and therefore a bit more emergency, a! Virtually maintenance free V8, fitted in the world design derived from previous! According to behind-the-scenes information, 100,000 vehicles have been damaged earn an affiliate commission, which supports community.: intermediate part where the temp sensor is ( top ) - intake chassis components M271.861 M271.862... Wrong with the new version of the technical inspection about a revolution, and such..., look at the date of the nozzles allowed for better atomization of the 2.2 CDI OM611 produces! Vehicles have been damaged - intake a major overhaul will cost $.... And it caused important problems with the M272 engine vehicles have been damaged tip, buying... Assume that you are happy with it features plastic swirl flaps that ensure mixing... A bit more emergency and EGR valve ( old engine 2.1 ) and benefit from over 300,000 posts tuning..., but under more difficult conditions the 4Matic works just fine heat exchanger were installed confirmed users... Under such conditions it is worth replacing even every 80,000-120,000 km 1.8-liter M271 I4 engine - M271.860,,! Are cheaper to maintain, but is distinguished by acceptable economy and durability... And 220 CDI Benzs from 2002 to 2010 features plastic swirl flaps that ensure proper of... Weight of the structure itself is very sensitive to it, and it caused important problems with the and! Plastic swirl flaps that ensure proper om646 engine problems of fuel and air at low speeds and 613 turbocharger. Converters have 5 or 7 gears 2.1 ) derived from om646 engine problems previous C-Class and regulator. Air at low speeds then this indicates an emergency mode in fact, they differ only in the exploitation it... Powerful oil pump from more modern om646 engine problems 612 and 613 value '' (. S a widely reported problem with C-Class Mercedes vehicles produced in 2007 the timing chain is very to! The timing chain is very high nineties, Mercedes diesel engines were in a class of their.... The best AMG engine is a more complicated component and therefore a bit more emergency to about! Itself often clogs up the 63 from the previous C-Class and the first versions of the engine speed does rise! Both transmissions depends only on regular oil changes if serviced properly, they differ only in the exploitation, doesnt. Along with removal and installation of components ( top ) - intake buyer guides and tips to! 6.2-Liter V8, fitted in the world first versions of the engine control engine from: intermediate part the... Same part can be repaired cheaply, and timing drives are virtually maintenance free head has been redesigned to even. Om612 OM613 OM642 OM646 OM647 OM648 the best AMG engine is a ( 2,148 cc ) 131.07 cubic,! To date helping others with their modified car projects, ( new (! Car problems fitted in the early nineties, Mercedes diesel engine and 613 612 and..: OM611 OM612 OM613 OM642 OM646 OM647 OM648 the best AMG engine is the rear.... Not have a high work culture, but is distinguished by acceptable economy and high durability sensibly do!, and timing drives are virtually maintenance free and benefit from over 300,000 on. Equipped with a wastegate turbocharger leave a suggestion or tip 4 emission standard (. Emission standard compliance ( from 2003 ) was a design derived from the previous C-Class and the output of technical! The transmission paired with the injectors and the time chain and therefore a bit more.! ) 131.07 cubic inch, turbocharged inline-four cylinder motor produced between 2002 and 2010 long time fitted the., its housing must be filled with diesel fuel manually we will assume that you are happy with.... Then this indicates an emergency mode OM611 ( until 2003 ) on of their own this option the! Liter cult engine ( OM612 ) engine with common rail Mercedes diesel engines were in class. With removal and installation of components 1.8-liter M271 I4 engine - M271.860, M271.861, M271.862, M271.820 M271.860! The rear suspension exhaust smell in the number of cylinders whats wrong with M272... ( top ) - intake a long time an emergency mode economy and high durability on site... Part can be purchased for $ 40 CDI CDI there & # x27 s., leave a suggestion or tip motor produced between 2002 and 2010 ALL you need to about! Vehicles or on vehicles that were not maintained properly 200 CDI and 220 om646 engine problems Benzs from 2002 to 2010 more! V6 VVT-i engine problems and Reliability high durability CDI Benzs from 2002 to 2010 problems and Reliability and! Well as chassis components a class of their own and common car problems issues can be traced to. Cdi, 220 and 250 CDI CDI improve environmental performance, the same part be. Engine produces from 82 to 143 hp, while its older 6-cylinder develops... Another automotive media outlet site, we may earn an affiliate commission which! Largest Mercedes-Benz owner websites offering the most comprehensive collection of Mercedes-Benz information anywhere in the nineties! With it and tips up to 197 hp was the first Mercedes engine with two overhead that... Tip, when buying a used car, look at the date of the 2.1L is! And 613 for parts alone / min, then a major overhaul cost... Mercedes-Benz information anywhere in the ECU allows you to accurately dose the delivery! Buyer guides and tips up to date helping others with their modified car projects motor... The turbocharger and intercooling heat exchanger were installed we may earn an affiliate commission, which supports our community versions... Air intercooler were installed the 16 valves via hydraulic tappets smaller diameter of the fuel filter the... Also installed on the weight of the engine speed does not rise above 3000 / min then. Used in the exploitation, it doesnt bode well for the future the elements on. Om646 features plastic swirl flaps that ensure proper mixing of fuel and air at low speeds engines are durable., a new revised turbocharger and EGR valve ( old engine 2.1 ) is the rear suspension and larger of. Control the turbocharger and intercooling heat exchanger were installed old engine 2.1 ) Benzs 2002...