Phone (620) 345-8621 Fax (620) 345-2301 Price $7.00 Form 172217-090508 Printed in U.S.A. ; Page 2 Therefore, safety is of the utmost importance. Remove the cable and linkage together, then remove the cable from the linkage itself. Installed old switch and all was well. the lift point had come off of the 3pt arm. Solution. The arm is secured to the top of the deck along the right side, if you're facing the deck near its front. Stress fatigue.just like me lol. Slide the lever forward or back, observing how the deck height changes when you perform that action. The Fora platform includes forum software by XenForo. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Run at low to medium throttle for several minutes until warm. Out front mowing decks reach under low-hanging obstacles to reduce string trimming needs. However, the PTO will not engage. Caution: Activate glow plugs for 5 to 10 seconds only. Anybody know if a Electric lift Actuator on Bad Boy Lightning can be repaired?Got her out of the shed to mow,was set at 3" would not go up or down. If the mower is washed, use low-pressure water only. Refill radiator with a premixed 50/50 solution of anti-freeze and water (freezing point -34 F ). The PTO will turn on and the blades on the deck will turn. Jul 5, 2020 by Grasshopper 721 Zero Turn- Mower Deck Gearbox W/ Shaft 390022. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth . Also check on here. Do not smoke in the vicinity of the building, tractors or engines. Be sure to check the tires for leaks and extreme wear at the end of every mowing season, and repair or replace them as necessary, to prevent sidewall damage from sitting flat over the winter. Take advantage of maximum productivity and versatility with the Grasshopper Model 729BT riding lawn mower. Tire chains are available for 20-inch diameter and smaller turf tires to increase traction for winter usage. Over time the cable can stretch and even break, and when this happens the cable will need to be replaced. Although this is a somewhat rare symptom, our repair guide can help you fix this problem easily. Step cutting is usually caused by mower deck damage, improper adjustment, or mower blade damage. Ensure tires are properly inflated. Any suggestions? 5. jshockley56. https://plus.google.com/photos/1145ms/6047248910522462897?authkey=CLi5pqLHh7DGeA. Refill the drive system fluid as instructed in the manual. Zero Turn Lawn Mowers Outdoor Power. Replaced switch and it still didn't work. . (the disconnect beside the engine going to the clutch?) Let's see. For a better experience, please enable JavaScript in your browser before proceeding. Like any other grass mowers grasshopper mowers can develop some issues. Every #MowDay fanatic knows there are a few must-dos when it comes to mower maintenance. Electrical Troubleshooting - Grasshopper Mowers Dealer Locator I replaced the clutch and it's working great. When it gets close to vertical, a metal flap on the deck will latch onto a bolt on the right side of the mower. It is connected by a linkage or a rod and helps raise and lower the mower deck. 3661-61" Side Discharge Deck, Grammar Air Ride Seat, New Bar Tires, Wide Stance Rear Axle . Always ensure that you do not turn too steeply when youre on a slope or uneven surface. To replace the bracket, first remove the mower deck (follow instructions under the "deck adjustment gear" section on this page for this step if needed). 2003 GRASSHOPPER 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS ENGINE. Aside from a deck adjustment gear, your mower may have a linkage that helps adjust the deck height. To replace the linkage, first remove the pin on the mower deck that holds the linkage in place. Ordered another set of Gator blades, a Stens oil change kit. Could this be caused by the deck belt being too loose or maybe the main belt being too . NOTE: According to Kubota Engineering Bulletin KEI-144, use of biodiesel fuel in cold weather can lead to fuel system plugging, hard starting and other possible unknown failures. All trademarks appearing on this page are the property of their respective owners. Exterior Cleaning Give your mower a good cleaning before winter storage, removing any dried grass and dirt from crevices, and use a solvent such as WD-40 to remove any oil or gas stains. It had 13.8 volts when I moved it into the shop from the storage shed, and was running 14.0 approx when running at an idle. Release the switch as soon as the engine starts to avoid over cranking the starter motor. These mower decks are heavy and you don't want to risk hurting your back. Practice the utmost caution when steering to either side to execute a turn never attempt to steer steeply when on a slope. Mine just would not carry the current. Since mower decks are universal, many people use them interchangeably but dont focus on the installation. Always keep a log of all regular maintenance. In case the lift linkage is not connected to the lower arm, it could be the reason behind the deck's movement issues. Only change transmission fluid and filter at specified intervals as outlined in the equipment service manual. I took pictures too.the link still looks like its good. In particular, the issue happens when users set the height to five. Purchase the replacement mower blades. The use of 30W oil in winter, for example, will often cause starting problems. Then, try to adjust the knob and it will move easily. I found one of the wires had rubbed of the plastic coating near the clutch and was grounding out. - Lawn Mower Craftsman ZTS 7500 When replacements are needed, always use OEM belts. 2. 9 1. Procedure: 1.) Got 2008 Bad Boy Manual out,and foud a part that was not used they had 1 washer on it it's uses 1/2"x 3 hex bolt with 1/2'x1/2' collar spacer.when I took it appart you could see that it had a gap between the Actuator and lift bar.Made a spacer for it and lube every thing up. For a better experience, please enable JavaScript in your browser before proceeding. lapiz captin. Remember that tire pressure can change significantly from the cool morning to the heat of the day. JavaScript is disabled. oldturkey03, I have same problem but when I turn pto it try's to engage I can hear and see somethings working upper side of clutch but nothing to the belt pully, LowCharge You saved me from buying and installing an unnessacary clutch. Zero-turn radius mower, 50" mower deck, hydro transmission. This Machine Is located at our lot 2049 Business Highway 13 Murphysboro Illinois, 62966 and can be inspected M-F 9-5 Call Blake for more info 618-713-0222. Ensure that you practice adequate safety precautions every time you use the mower: Before using the mower for the first time its critical that you familiarize yourself with all the controls and where each switch or lever is location for easy access. The mower should be cleaned after each mowing using compressed air. If your lawn tractor will not allow you to adjust the deck height, check the following parts: pins, cable, rod, brackets, and linkage. Thoroughly clean all accessible points and remove dried grass and dirt from crevices; a lightly oiled shop towel will help remove stubborn deposits. I had to replace the actuator and its electric motor on my 729 this year. Slide the lever in the direction that moves the deck upward, and then allow the lever to . So, if the nut or linkage gets damaged, you have to get it replaced. Blades should always be sharpened when they become dull and no longer provide a clean cut. I think I will try to hard wire the PTO clutch harness and see if it engages then? These cheap switches fail with high resistance eventually and need to be replaced. Note that the machine generally attracts greater traction when driving in the reverse direction. The mower should be cleaned after each mowing using compressed air. Step 3 - Remove the side discharge shield. 2005 JOHN DEERE 737. check the wiring. SO, I traced wires to the back again, and the stupid, bad, poor design connector in the back wasnt making good connection. However, if youre not familiar with the process, leveling your deck can be confusing. To check . The anti-skid surfaces must be replaced when they wear out or lose their friction. Never attempt to reverse onto a slope. I hard wired from battery to electric clutch and mower blades came on, so that I know its not my clutch or adjustment. Begin by driving with a low engine speed and gradually work your way up the pace ladder. A driveway or garage is recommended. Check transmission fluid level before each mowing, and engine coolant level if so equipped. Ive traced the wires to the pto clutch and switch. For even more detail and a visual step-by-step guide make sure to watch the MidMount video above. Be sure to check your instruction manual prior to repair, as the cable replacement steps will vary by model. Models under warranty fall under free model exchange or free repair, Mounting and dismounting the mower properly. I like to fully charge it after putting it back into the mower. This Bad Boy is a money pit. Replace the damaged bracket with a new one, and re-install the hold-down bolt and the mower deck. Clean spark plugs (if a spark ignition engine) and replace, if necessary. Im having the exact same issue on the same model and year. If a replacement is needed, always choose a genuine Grasshopper air filter to keep your mower running at peak efficiency. The service-friendly Grasshopper design makes it easy to keep your Grasshopper zero-turn mower in peak operating condition. Then press upward and forward on the arm to lift the deck to its vertical position. You must log in or register to reply here. Follow our quick guide below to learn the proper way to level a Grasshopper FrontMount and MidMount. Turns out, as everyone says, using a hose to clean your mower is a bad idea, well the actuator is not nearly as watertight as it looks. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. Refer to the owner's manual before servicing the transmission or changing filters and fluid. The old one worked and then quit again. Check battery terminals and wiring connections to make sure they are clean and fastened well. If the mower deck is still not working properly, you have to check on the left side of the lower arm to locate the lift linkage. If your mower is battery-based, there are chances that the battery is weak, which is why the deck is not working properly. 8/19/20. Thanks curbman. You can initiate a steeper zero-degree turn by pulling the left lever towards you and pushing the right lever forwards away from you the further you push or pull these corresponding levers, the quicker your mower turns. The battery was too weak to engage the blades. May 27, 2018 by For this purpose, you have to remove the deck and locate the bracket by following instructions from the user manual. Tire chains are available for 20-inch diameter and smaller turf tires to increase traction for winter usage. We have created a maintenance table showing maintenance activities over certain period of time. suitcase weights -- Lawn roller -- Upgraded seat springs from psrumors -- Kennyd's bolt on hooks & clevis -- BXpanded tooth bar -- CMI 6' wagon -- Heavy Hitch Cultivator /garden bedder / hiller attachments --. Use a disposable shop towel to wipe off any excess grease before use. Cutting Width: 61 in. 52" FOLD-UP FRONT DECK, GRASSHOPPER COMMERCIAL GRASS CATCHER. But I dont know where it goes. Over- or under-inflated tires can have a significant impact on traction, maneuvering and cut quality. Secondly, you have to look for bent or broken linkages. Avoid using attachments like grass-catchers when youre operating over a slope. Discard and replace with OEM-specified replacement blades. problems sense new, belt kept coming off, fuel tank had leak,deck Idler replaced.All under 25 hrs.Warranty cover it. A fuel stabilizer such as STA-BIL should be added to all of your bulk fuel purchases throughout the year, and it becomes even more critical during winter months when the unit may sit for many weeks at a time without being used. Ensure that the mounting platform is always kept clean and dry after you dismount the unit. Visually inspect the mower. 1. Check transmission fluid level, and add fluid as necessary. Check wiring harnesses and visible wiring for damaged casings and repair or replace if needed. You may or may not have to remove the mower deck to do this, so consult your models instruction manual for more specific instructions. Save my name, email, and website in this browser for the next time I comment. The linkage has a nut that you can tighten to raise the deck and loosen to lower the deck. The mower deck is designed to raise and go down to make sure the grass is cut properly, but if your mower deck isnt raising or lowering, there are various solutions that you can try! Sharpen blades regularly, and check for balance and levelness. Cooling fins and the cooling fan may be dirty. The rods are convenient to replace as you only have to tighten the hex nut and a few pins. If you feel that the mower is beginning to lose traction, turn off the PTO system to disengage the brakes before gently rolling down the incline. For liquid-cooled engines, remove debris from air intake screen and clean radiator fins using Grasshopper's low-pressure Radiator Cleaning Wand. Inspect engine for oil leaks, and replace seals or gaskets, if necessary. Keep the battery charged to keep your Grasshopper ready all year long. Our printed literature provides everything you need, from information to product specifications and more. However, with time, this cable can stretch or break down, which makes it challenging to control the decks position. Here is what fixed it. The two shorter blades attached in the mower, and . Apply wax to help keep dirt and debris from sticking to the exterior while mowing. JavaScript is disabled. Excess grease attracts particles that can increase friction and cause overheating, premature wear and component failure. Having a tool as substantial in size as a Grasshopper mower can make even large mowing jobs go quickly -- but with that large size comes the issue of how to store and move it. Our repair information is a general guide to help you, but for more specific repair information related to your model, check your owners manual. Thats because incorrect installation can restrict the decks motion, hence issues in raising and lowering. Ensure that the area is clear behind you before backing the mower. In case something needs to be replaced or repaired, you must put the equipment on a leveled surface to make sure the connections are secured in place. And dismounting the mower should be cleaned after each mowing using compressed air coolant level if so equipped cut.. 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